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Types of Rubbers, Advantages, Applications, and How to Manufacture Rubber from Them

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Research and Development Unit

Certificate Control Unit and Requirements Establishment

Summary

The correct execution of expansion joint systems is one of the most important details in the construction of a bridge deck, requiring careful attention in its design, performance, and various stages of implementation. Failure to properly construct, install, and maintain the expansion joint systems in a timely manner can cause serious and sometimes irreparable damage to the bridge structure. Additionally, a lack of precision in the installation of these systems can disrupt the smooth flow of traffic. Therefore, it is essential to pay special attention to the specific characteristics of the expansion joint systems when restoring them. This article presents a method for the rehabilitation of expansion joint systems up to 10 centimeters (small S-EXJ expansion joints) for vehicular pathways on bridges with reinforced concrete decks, based on locally produced rubber expansion joints. In contrast to current common methods, this approach involves installing the asphalt deck before the expansion joint system is applied. Therefore, the proposed method places special emphasis on ensuring smooth traffic flow and considerations for bridge maintenance, including water-tightness. The article aims to explain the various stages of the work in detail, ensuring that after the completion of the asphalt layer, maximum alignment with longitudinal and transverse profiles is achievable.

Introduction

Today, one of the most important elements of sustainable urban development is the improvement and development of communication networks, including highways, urban arteries, and bridges. Among these, urban vehicular bridges serve as the most crucial connecting factor in communication networks, and they must be carefully constructed and maintained. However, this aspect is often overlooked in our country.

One of the issues requiring special attention in the construction of urban vehicular bridges is the design details and correct execution of expansion joint systems. If these joints are not carefully constructed, installed, and maintained, they can cause significant, sometimes irreversible damage to the bridge structure, disrupt traffic flow, and even jeopardize safety.

Based on inspections and technical studies conducted on bridges in Tehran, the performance of the most commonly used expansion joint systems is based on the movement capability of steel plates covering a metal frame (angle iron) and the use of simple rubber expansion joints or a combination of both systems. These methods have many drawbacks and do not provide the necessary efficiency for an expansion joint system. Some of these issues include insufficient strength against vehicle loads, plate uplift due to deck vibrations, longitudinal plate distortion, separation of angle iron from the deck concrete, rigidity of the simple plate and angle iron system, lack of protective shoulders in all types of expansion joint systems, and most importantly, the lack of water-tightness, which allows water to enter and cement the expansion joint space during operation, resulting in poor performance and short service life of these systems.

The use of innovative methods to reconstruct expansion joint systems in concrete bridges in order to improve their quality and take advantage of internal capabilities, through valuable practical experiences gained during operation and field observations, is among the issues that the Tehran Municipality has prioritized. The result of this work is the preparation of the present article.

In this article, a different implementation method for the reconstruction of expansion joint systems up to 10 centimeters (small S-EXJ expansion joints) for both vehicular and pedestrian paths in reinforced concrete deck bridges is presented, based on the use of domestic rubber expansion joints.

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